{

MISSION & CRAFTSMAN LIGHTING HANDMADE IN THE USA

Introduction

Creating exquisite Mission Lighting is an art form that demands time, patience, and years of expertise. Our fixtures seamlessly blend rich wood and stained glass, resulting in designs that are both captivating and elegant. The harmony between these two materials creates a unique style of lighting that stands out.

The meticulous selection of wood and glass is fundamental to the craftsmanship of our lighting. Each type of wood brings its own distinct characteristics, while stained glass is available in a wide range of qualities, colors, and textures.

In this post, we will detail our construction techniques and material choices for our Arts and Crafts, Mission, and Craftsman Lighting Collections. We have outlined four key aspects of the construction process to deepen your understanding and appreciation of our work. Here’s a summary of what we will cover.


1. Material Selection

2. Staining Process

3. Stained Glass Process

4. Wood Construction


Mission Chandelier

Material Selection - Wood and Stained Glass


Wood Selection – Oak

We put a lot of time into choosing superior wood for our products, giving us our Craftsman Style lighting design.

We’ve selected oak for the beauty and popularity in old and new American homes.  Also, oak is an excellent match for Craftsman and Mission style designs.

 

Wood Selection - Cherry Wood

The other wood option we offer is Cherry Wood.  We only offer one finish on Cherry and that is a clear natural oil finish which does not color the wood, an application of four coats with 12 hours to dry between coats does the job.  One thing to keep in mind about Cherry Wood is it will patina overtime, so in one year it will turn two or three shades darker

 

Stained Glass Selection - Hand-Rolled Glass

Stained glass is available in various textures, thicknesses, and levels of transparency. For our Mission Style lighting fixtures, we exclusively use Wissmach stained glass, renowned for its hand-rolled craftsmanship.

Each sheet of Wissmach glass is uniquely crafted, offering a distinct character. What we love most about Wissmach glass is its ideal transparency—it allows light to pass through beautifully while retaining a hand-melted, swirled design that adds a touch of artistry to every piece.

 

Staining Process – Mission Craftsman Style

In the early 1990s, we launched a Mission Style furniture line, where we perfected a distinctive staining process that enhances the wood's natural grain and brings out its richest color definition.

Read on below to find out more.


Step 1: Sanding the Surface Thoroughly

First, sand the wood with 80 grit sandpaper. Then, wet the board with a damp cloth and let it dry for 30 minutes. Next, sand the board with 100 Grit sandpaper. After, wet the board again with a damp cloth and let it dry for 30 minutes. The final sanding should be with 180 grit sandpaper.

The board is now ready to stain.

 

Step 2: Applying the Water Stain

To create the tone and color we’re looking for, we mix various water stain colors. We have a unique way of applying the water stain, by wiping it on and off before the water stain dries. See the video below.

Unfortunately, water stain tends to run and drip. You can avoid messes by thoroughly wiping the wood all around.

The water stain should dry for 12 to 24 hours before going to the next step, which is applying the oil stain.

 

Step 3: Applying the Oil Stain

When we apply the oil stain, we wipe it on and off quickly. Do not allow the oil stain to sit too long on the wood, because the water stain has already discolored the piece lightly. After, let the oil stain dry for 12 to 24 hours.

 

Step 4: Applying the Finishing Coat

We apply a final coat with a Gel Top Coat Sealer from General Finishes. 

With a cloth, wipe a thin layer on and off. Then let it dry for 12 to 24 hours. 

Repeat two more times for a total of 3 finished coats.

 

 

In Summary:

1. Sand with 80 grit sandpaper, wet with a damp cloth and let it dry.

2. Sand with 100 grit sandpaper, wet with a damp cloth and let it dry.

3. Sand with 180 grit sandpaper.

4. Wipe water stain on and off quickly; allow it to dry 12+ hours

5. Wipe oil stain on and off; allow it to dry 12+ hours.

6. Apply finish coat; wipe on and off, and let it dry for 12-24 hours.

7. Apply 2nd finish coat; wipe on and off, and let it dry for 12-24 hours.

8. Apply 3rd finish coat; wipe on and off, and let it dry for 12-24 hours.

 

 

Stained Glass Process – Mission Style

There are two processes for making stained glass: copper foiling and lead caming.

Historically, lead came was the first technique developed, going back to the 1800's. It uses long pieces of metal(lead came), soldered together at the joints. The lead came holds together the stained glass, creating a uniform look.

Then in the late 19th century, copper foiling became popular. Louis Tiffany, known for Tiffany lamps, started this technique.  Copper foil is excellent for small shapes, 3D projects.

For our Mission-style Craftsman lighting, we’ve chosen the copper foil method, as we believe it gives a more handcrafted, artistic look.

We’ve summarized our stained glass foiling process in three steps down below.

 

Glass Cutting

The process of glass cutting is easy, just score with a glass cutter and snap the glass(see video below). The difficult part is cutting with great accuracy.  Many of our mission light fixtures have 20-80 pieces in total, the glass must be cut with great accuracy to align the pieces. To build the glass shade perfectly you will need to cut the glass with a tolerance of 1/16 of an inch.


 

Glass Foiling 

 Copper foil comes in thin rolls, with one side sticky and the other side containing the copper foil.

To apply copper foil to the edge of stained glass, we use a foiling machine (see video below).

Next, we will apply the solder. What’s great about this process is that the melted metal sticks to the copper foil, and not the stained glass.

 


 

Soldering - Building the Stain Glass Shade

Soldering is what joins the glass pieces together to make a complete shade. The process involves melting metal at 400 degrees on to the copper foil.  The melted metal will avoid the glass and stick to the foil.

The art of soldering takes many hours to master as  It's easy to have too much or too little solder and it takes time to learn just the correct flow necessary for the piece you're working on.  After soldering we clean the metal and glass with a damp rag and apply a black patina with a clean brush to make the metal black



Wood Construction

The goal here is to have a very tight and strong joints that will last a long time.  For this part of the process we use the old fashion technique of wooden dowels. The wooden dowel method of wood joinery has been around for 70+ years and has proven to be very durable and long-lasting.

 


 

Conclusion

In our 20 years of business, we have prided ourselves with building authentic Craftsman and Mission Style light fixtures to match your home. The foundation of our products is a result of our carefully selected hand-rolled glass and specially selected wood.

Our unique staining process creates definition and beauty in the wood grain while keeping a vintage charm. The copper foiling method for our stained glass technique is reminiscent of the early 1900s, contributing an antique feel to our lights.

In every product we handcraft, our goal is to satisfy the customer while displaying our craftsmanship. You will see the details, hard work, and experience it takes to create these elegant designs. 

We hope you have gained enough insight into our unique assembly process to understand how we create our handmade in the USA light fixtures. There are various styles and colors to choose from, as we know, customizing is the best way to match your home.

You won’t regret your investment in our handcrafted products. Explore your options today!